- Product Description
Ultra high speed wire laser cladding equipment
JRA-630S2
1. product picture
2. product use
The JRA-630S2 ultra-high-speed wire laser cladding system is designed for anti-corrosion and wear-resistant reinforcement of internal and external surfaces on components such as shafts, hydraulic cylinders, and pipelines.
l Additive manufacturing for shaft components
l Additive manufacturing of hydraulic cylinder parts
l Additive manufacturing of pipe components
3. How it works
The JRA-630S2 ultra-high-speed wire laser cladding system employs composite additive manufacturing technology based on Directed Energy Deposition (DED). This innovative process utilizes laser beams as energy sources to melt metal wires, enabling layer-by-layer deposition on substrates for structural reinforcement or 3D part fabrication. The system supports simultaneous material addition and removal, representing an advanced DED additive manufacturing technology that integrates multiple processes and material types.
l Process composite: laser and other forms of energy composite to improve efficiency and quality.
l Material composite: Different types of material composite additive can improve the surface properties of parts.
▲ metal wire ▲
4. Product Advantages
l Patented laser head: adopts coaxial optical wire feeding technology, high cladding efficiency, low porosity, material utilization rate close to 100%.
l High cladding efficiency: Under 6KW laser power, the cladding efficiency of stainless steel wire can reach 1.8kg/h; the cladding efficiency is twice that of powder material under the same power.
l Process advantage: good mechanical properties of cladding layer, very low heat input, low dilution rate, dense cladding layer.
l Wide application: can be widely used in all kinds of slender rods, thin-walled parts and other parts prone to deformation, more suitable for mechanical properties requirements, material cost sensitive application scenarios.
l Suitable for a variety of materials: can be applied to self-developed twisted wire, high strength welding wire, TIG welding wire, etc., including all kinds of carbon steel, stainless steel, nickel-based, cobalt-based alloy welding wire.
5. Device Parameters
order number | unit type | parameter |
1 | Maximum heavy component (kg) | 3000 |
2 | laser power （w） | 6000 |
3 | Maximum cladding length (mm) | 0~3000 |
4 | Maximum outer diameter for cladding (mm) | Φ500 |
5 | Spindle clamping method | φ500mm four-claw rigid chuck with φ60mm center centering pin, tailstock equipped with Morse 6# rotary center, center sleeve diameter φ75mm, center sleeve stroke 150mm + roller center frame |
6 | Rear axle movement | Mechanical motorized movement, manual clamping |
7 | Total device weight (kg) | ≈5000 |
8 | Device size (mm) | ≈6400*2600*3200 mm |
9 | Device transportation method | Forklift & truck handling |
